CM3

CM3 – Wiring and Connection

Typical Connection Example

Caution about Cabling

  • Be sure that the power is off before plugging or unplugging connectors.

  • Pay attention to straight insertion and removal of connectors by holding the connector's body.

  • Be sure there is no stress on connectors.

  • Be sure not to pull cables hard or hang CM3 by holding cables. It may result in damaging connectors.

The typical connection differs by control type as follows.

Pulse Type

ch03_p14_01.png

* The communication cable is required when changing the CM3 settings from a PC.

I/O Type

ch03_p14_02.png

Direct Type

ch03_p14_03.png

* The I/O cable is required when the I/O (input/output) function is used in addition to command control from the host.

Connector Pin Layout and Functions

Pin layout and functions of CM3 cables are described below.

Main Connector

CM3 has a 24-pin connector on the top. The pin layout, names and functions are as follows. The functions of IN1 to IN6 depend on the selected control type.

cm3_main_connector_pinout_v2.png

No.

Name

Pulse Type Function

I/O Type Function

Direct Type Function

1

FG

Frame Ground

Frame Ground

Frame Ground

2

D_GND

Digital Ground

Digital Ground

Digital Ground

3

D_GND

Digital Ground

Digital Ground

Digital Ground

4

ALARM

Alarm Output

Alarm Output

Alarm Output

5

RXD0

RS232C Receive Data

RS232C Receive Data

RS232C Receive Data

6

OUT3

Output 3 / Z-phase

Output 3 / Z-phase

Output 3 / Z-phase

7

TXD0

RS232C Transmit Data

RS232C Transmit Data

RS232C Transmit Data

8

OUT2

Output 2 / B-phase

Output 2 / B-phase

Output 2 / B-phase

9

STO_IN-

STO Input -

STO Input -

STO Input -

10

OUT1

Output 1 / A-phase

Output 1 / A-phase

Output 1 / A-phase

11

IN6+

CW / Step / B-Phase Pulse +

Start・Stop

CW Inching・Jog

12

STO_IN+

STO Input +

STO Input +

STO Input +

13

IN5+

CCW / Dir / A-Phase Pulse +

Limit Sensor

CCW Inching・Jog

14

IN6-

CW / Step / B-Phase Pulse -

Start・Stop

CW Inching・Jog

15

IN_COM

IN1 to 4 Common

IN1 to 4 Common

IN1 to 4 Common

16

IN5-

CCW / Dir / A-Phase Pulse -

Limit Sensor

CCW Inching・Jog

17

IN3

Servo on/off

Select Motion Data

Servo on/off

18

IN4

Torque Limit

Select Motion Data

Manual Mode

19

IN1

CCW Limit Sensor

Origin/Limit Sensor

Origin/Limit Sensor

20

IN2

CW Limit Sensor

Select Motion Data

Limit Sensor

21

P-GND

Power Ground

Power Ground

Power Ground

22

P-GND

Power Ground

Power Ground

Power Ground

23

POWER

+24Vdc

+24Vdc

+24Vdc

24

POWER

+24Vdc

+24Vdc

+24Vdc

Connector: 55959-2430 (Molex)

Interface Cable A (400mm, 1000mm, 2000mm, 3000mm, 5000mm)

Product Number: CMIFA1-****WR (****: Cable Length)

  • Wires: 01 - 20 pin … AWG26 UL20276 (80℃ / 30V)

  • Wires: 21 - 24 pin … AWG24 UL20276 (80℃ / 30V)

ch03_p15_05.png

Communication Cable A (1000mm, 2000mm, 3000mm, 5000mm)

Product Number: CMRSA1-****W (****: Cable Length)

  • Wires: AWG26 UL1007 (80℃ / 300V)

ch03_p16_06.png

PC side

Color

No.

Name

Function

GRY

2

RXD

RS232C Transmit Data from PC

ORG

3

TXD

RS232C Receive Data from PC

WHT

5

D_GND

Digital Ground

CM3 side

Color

No.

Name

Function

ORG

1

RXD

RS232C Receive Data from CM3

GRY

2

TXD

RS232C Transmit Data from CM3

WHT

3

D_GND

Digital Ground

I/O Cable A (1000mm, 3000mm, 5000mm)

Product Number: CMIOA1-****S (****: Cable Length)

  • Wires: AWG28 UL758 Style2464 (80℃ / 300V)

ch03_p16_07.png

The color of the wires is one of the two tables below. The functions of IN1 to IN6 depend on the selected control type — see the Main Connector pin table above.

Color

Dot

No.

Name

Function

PPL


1

IN1

Input 1

BLU


2

IN2

Input 2

GRN


3

IN3

Input 3

YLW


4

IN4

Input 4

ORG


5

IN5 +

Input 5 +

RED


6

IN5 -

Input 5 -

BLK


7

IN6 +

Input 6 +

BRW


8

IN6 -

Input 6 -

WHT


9

IN_COM

Input 1 to 4 Common

GRY


10

OUT1

Output 1 / A-phase

WHT

-

11

OUT2

Output 2 / B-phase

WHT

- -

12

OUT3

Output 3 / Z-phase

WHT

- - -

13

ALARM

Alarm Output

WHT

- - - -

14

D_GND

Digital Ground

Color

Dot

No.

Name

Function

PPL


1

IN1

Input 1

BLU


2

IN2

Input 2

GRN


3

IN3

Input 3

YLW


4

IN4

Input 4

ORG


5

IN5 +

Input 5 +

RED


6

IN5 -

Input 5 -

BLK


7

IN6 +

Input 6 +

BRW


8

IN6 -

Input 6 -

WHT


9

IN_COM

Input 1 to 4 Common

GRY


10

OUT1

Output 1 / A-phase

RED

-

11

OUT2

Output 2 / B-phase

YLW

-

12

OUT3

Output 3 / Z-phase

PNK

-

13

ALARM

Alarm Output

GRN

-

14

D_GND

Digital Ground

Power Cable A (1000mm, 3000mm, 5000mm)

Product Number: CMPWA1-****S (****: Cable Length)

  • Wires: AWG24 UL758 Style2464 (80℃ / 300V)

ch03_p17_08.png

Color

No.

Name

Function

RED

1

POWER

+24Vdc

GRN

2

POWER

+24Vdc

BLK

3

P-GND

Power Ground

WHT

4

P-GND

Power Ground

GRY

5

STO_IN+

STO Input +

BLU

6

STO_IN-

STO Input -

BRW

7

FG

Frame Ground

-

8

N/A

N/A

Supplied Varistor

An overvoltage alarm occurs if the voltage on the power supply line exceeds 30 V due to regenerative voltage or other causes. The varistor absorbs the overvoltage and suppresses damage to the circuit. Please be sure to use the varistor after checking the installation and usage instructions.

* Overvoltage alarms cannot be avoided by installing the varistor.

How to use the Varistor

  1. Connect one of the pins to a positive terminal and the other pin to a negative terminal on a power supply.

  2. Operate the motor in a condition close to the application that the motor will be used in. Check the varistor's temperature. If it is heated over 40 degrees you may require a larger varistor or a voltage clipper.

Specification

Item

Value

Rated varistor voltage

27 V

Varistor Voltage Range

24 - 30 V

Max. Clamping Voltage

53 V at 25 A

Max. Allowable Voltage

AC 15 Vr.m.s. DC 19 V

Short-time Operating Voltage (5 minutes)

29 Vdc

Max. Energy (2ms)

40 J

Clip Voltage

35 - 36 V

Electrical Specifications

Item


Value

Applies to

Digital Input

Applied Voltage

0 - 26 [V]

All

Digital Input

Low Level Voltage

0.8 [V]

All

Digital Input

High Level Voltage

4.2 [V]

All

Pulse Input

Max. Input Pulse Frequency

1 [MHz]

Pulse

Pulse Input

Duty

50 ± 10%

Pulse

Digital Output

Withstanding Voltage

26 [V]

All

Digital Output

Max. Continuous Load Current

10 [mA]

All

Input/Output Circuit

ch03_p18_09.png

* When not using the STO function, apply a voltage of 5 to 24V between STO+ and STO-.

Pulse Type

In the Pulse Type, IN5 is the CCW / Dir / A-Phase pulse input and IN6 is the CW / Step / B-Phase pulse input. See Circuit Connection for the line driver and open collector pulse input circuits.

Circuit Connection

Pulse Input (Pulse Type)

CM3 supports line driver output or open collector output pulse signals.

Input Pulse Maximum Frequency: 1 [MHz]

Line Driver Output

ch03_p19_10.png

Open Collector Output

ch03_p19_11.png

Connection Example with Sink Output Circuit (I/O and Direct Type)

ch03_p19_12.png

Connection Example with Sink Output Circuit (Pulse Type)

ch03_p20_14.png

Connection Example with Source Output Circuit (I/O and Direct Type)

ch03_p20_13.png

Connection Example with Source Output Circuit (Pulse Type)

ch03_p21_15.png

Make sure that the power is OFF while connecting the cables. Power ON after confirming the wiring is thoroughly correct.

Make sure to ground the FG.